Our custom mailer boxes are strong, stylish, and perfect for shipping your products safely. Great for online stores, subscription boxes, and gifts, they help you deliver your items with confidence and leave a lasting impression on your customers. Our custom mailer boxes are strong, stylish, and perfect for shipping your products safely. Great for online stores, subscription boxes, and gifts, they help you deliver your items with confidence and leave a lasting impression on your customers.
Quick turnaround
No minimums
High-quality color printing
Free Design Support
Every customer interaction begins with the packaging, which is why custom shipping mailer boxes play a key role in shaping your brand image. Instead of ordinary packaging, professionally designed mailer boxes help elevate your products and create a memorable unboxing experience.
Our custom mailer boxes are made from lightweight yet durable E-flute corrugated material, offering excellent protection for ecommerce shipments. These recyclable boxes arrive flat-packed for easy storage and quick assembly, making them a practical and cost-effective packaging solution for growing businesses.
We offer a wide selection of custom mailer box styles designed to meet different shipping and branding needs. From tuck top mailers and roll end front tuck boxes to fully customized mailer designs, each option is created to deliver secure packaging while maintaining a professional and appealing look.
Our mailer boxes are produced using sturdy corrugated materials such as E-flute for lightweight shipping and thicker board options for added protection. Eco-friendly kraft materials are also available for brands that value sustainability. Choosing the right style and material helps reduce shipping costs, protect your products, and create a strong brand presence at an affordable wholesale price.
SBS C1S
A single-side coated, bleached white paperboard for high-resolution color printing and finishing applications.
SBS C2S
A double coated, premium white art card providing versatile options for superior print quality and finishing techniques.
Kraft Card
A brown cardstock manufactured from virgin and recycled pulp, featuring dual-side coating for enhanced printability.
Textured Card
A premium textured paper stock designed for rigid box wrapping, delivering exceptional tactile and visual appeal.
Brown flute
An uncoated, unbleached linerboard crafted from recycled and virgin paper pulp, providing exceptional durability for packaging solutions.
White flute
A bleached white linerboard suitable for high-quality printing and finishing applications.
E-flute
A flat flute profile with a 1/16" thickness, optimized for superior print quality and resolution.
B-flute
A slightly thicker flute profile at 1/8", suitable for die-cutting and delivering excellent print quality.
Grey Chipboard
A recyclable chipboard constructed from paper pulp, ideal for creating robust rigid box structures.
Duplex Chipboard
A white chipboard manufactured from recycled pulp, suitable for high-quality printing applications.
Kraft Chipboard
A brown chipboard composed of virgin and recycled pulp, featuring dual-side coating for superior print quality..
Blind UV
A subtle UV coating technique creating a textured effect without a glossy finish.
Debossing
A technique creating recessed, indented designs on paper or cardstock.
Embossing
A technique creating raised, textured designs on paper or cardstock.
Foiling
An application of metallic foil to create a shimmering, decorative effect on specific design elements.
Spot UV
A localized application of UV coating to highlight specific design elements.
Window Patching
The integration of a clear plastic window into packaging or printed materials.
Aqueous
A water-based coating offering rapid drying times and environmental friendliness.
Gloss
A high-gloss coating imparting a shiny, reflective finish.
Matte
A non-reflective coating delivering a soft, elegant appearance.
Soft Touch
A tactile coating creating a velvety feel for a luxurious aesthetic.
UV Coating
A UV-cured coating providing instant drying, exceptional durability, and superior chemical resistance.
Varnish
A clear, protective coating available in gloss or matte finishes to enhance appearance and durability.
Real customer feedback from Google and Trustpilot reviews.
This has been a very postive experience. I worked with John and he was very responsive and helpful. I received the prototypes ontime and they looked exactly as I had wanted. I will be placing our order in the next week.
I recently worked with Pack Arena on a custom gable-style gifting box and the experience was wonderful. Michael was incredibly helpful from start to finish, answering every question almost immediately and making the entire process feel seamless.
It was a pleasure working with Pack Arena on a display box design. Pictures and renderings they created were what I was looking for and also were responsive with some design changes and tweaks. My order arrived well packaged and was easy to assemble. Great Service!
Pack Arena has been very helpful for our packaging needs. They recently produced countertop displays for our retail partners and they turned out great. Would definitely recommend!
We were so thrilled with Pack Arena. Printing a brand new box as a new brand is a situation where we needed hands-on helpful customer service to help us navigate, and these folks really delivered. Extremely reasonable pricing, super helpful mock ups from the design team, and quick turnaround time.
Great communication and able to swivel quickly when the project changes. Did what they said they would do, when they said they would do it. Hard to find that in today's world!
Explore and select the box type that suits your business and product needs the most
Pricing is influenced by several factors, including material type, box dimensions, box style, printing coverage, and order quantity. Larger orders typically qualify for wholesale pricing.
Standard production takes 8 to 10 business days, followed by 3 to 4 business days for shipping. If you need faster delivery, rush orders can be completed within 4 to 5 business days.
Yes, Pack Arrow ships internationally. Your packaging must comply with the size and weight requirements set by the shipping carrier.
No. Pack Arrow does not charge extra for plates or dies. The price quoted includes all production costs with no hidden fees.
Yes. Pack Arrow offers samples on request so you can review the quality before moving forward. Sample charges apply and are based on the box style and specifications.
Absolutely. You may provide your own artwork. Our design team at Pack Arrow will guide you on the required file format, dimensions, and resolution to ensure accurate printing.
Before production, our design experts carefully review your artwork for technical issues such as low resolution or image distortion. If any corrections are needed, you will be notified during the proof stage. Please note that content, grammar, and spelling are not reviewed.
Our packaging specialists can help you choose the most suitable material based on your product’s size, weight, and protection requirements.
